Small-Scale Custom Single-Screw Profile Lines (20–80 kg/h Output)
Target Application
Mini customized profiles: PVC corner beads, PP price label strips, TPU sealing strips, small ABS decorative edge strips, laboratory trial small profile equipment.
Standard Custom Configuration
SJ30–SJ45 single screw extruder, basic water cooling tank, 2-claw traction, fixed-length cutter, basic Siemens touch control, single custom profile mold.
Average Custom Price Range
$22,000 – $60,000 FOB Qingdao
- Entry basic customized version (single simple mold, manual adjustment): $22,000–$38,000
- Mid-upgrade small line (energy-saving servo motor, automatic winding, 2 sets interchangeable molds): $38,000–$60,000
Custom Cost Add-Ons
Multi-mold quick change system, online thickness inspection, low-noise auxiliary units add $3,000–$12,000 extra.
2. Medium Conical Twin-Screw Custom PVC/WPC Profile Lines (80–250 kg/h Output)
Target Application
Mainstream customized building profiles: UPVC window & door frames, PVC ceiling panels, WPC wall cladding, hollow partition profiles, multi-cavity customized decoration strips. JBD’s core customized hot-selling model series SJSZ51/SJSZ65 conical twin screw extruders fall into this category.
Standard Custom Configuration
SJSZ51/65 conical twin-screw host, customized multi-cavity profile mold, vacuum sizing platform, multi-claw servo traction, planetary dust-free cutter, full Siemens SMART LINE closed-loop control, automatic stacking device.
Average Custom Price Range
$65,000 – $145,000 FOB Qingdao
- Basic medium customized line (single WPC/PVC mold, semi-automatic stacking): $65,000–$95,000
- Full intelligent customized line (interchangeable multi-profile molds, automatic batching feeding, online dimensional monitoring): $95,000–$145,000
Custom Cost Add-Ons
PCR recycled material compatible screw, automatic mold cleaning system, dual-color co-extrusion module increase cost by $8,000–$25,000.PVC Fiber Profile Line
3. Large High-Output Custom Twin-Screw Profile Lines (250–500 kg/h Output)
Target Application
Large industrial customized profiles: WPC decking planks, wide PVC wall panels, thick ABS construction profiles, multi-layer co-extruded composite profiles for export engineering projects. Models SJSZ80/SJSZ92 large conical twin-screw extruders.
Standard Custom Configuration
Large bore twin-screw host, oversized customized wide mold, multi-stage vacuum cooling system, heavy-duty 6–8 claw traction, automatic double-station winding, full closed-loop energy-saving control, integrated dust collection and waste recycling auxiliary equipment.
Average Custom Price Range
$150,000 – $280,000+ FOB Qingdao
- Standard large single-layer customized line: $150,000–$200,000
- Multi-layer co-extrusion full customized production line (3–5 layer composite profile): $200,000–$280,000+
Custom Cost Add-Ons
Full automatic batching system, melt pump for thickness precision, CE export full compliance package add $15,000–$40,000.
4. Separate Custom Profile Mold Price Reference (Independent Order)
If customers already own extruders and only require tailor-made profile molds from JBD:
- Small single-cavity PVC/PP mini profile mold: $1,800 – $6,000
- Medium multi-cavity window frame/WPC mold: $7,000 – $22,000
- Large wide composite profile co-extrusion mold: $25,000 – $60,000
Key Factors That Drive Customized Profile Extruder Price Fluctuations
Based on JBD’s customized project quotations, five core elements directly raise or lower the final equipment price:
1. Extruder Screw Type & Custom Screw Design
Single-screw units are the cheapest for PP/PE non-filled profiles; conical twin-screw equipment for PVC/WPC with high filler content costs 2–3 times more. Custom wear-resistant nitride screws for PCR recycled plastic profiles add 8–15% extra cost vs standard screws.
2. Profile Mold Custom Complexity
Simple single-cavity flat strips have minimal mold costs; multi-cavity hollow window frames, multi-layer co-extrusion composite profiles require precision split mold structures with high polishing standards, greatly lifting total customized line pricing.
3. Automation & Intelligent Custom Upgrades
Basic manual adjustment configurations hit the bottom price range; full Siemens SMART LINE intelligent linkage, online thickness detection, automatic mold switching and unmanned operation modules significantly increase investment. All JBD customized lines adopt standard Siemens PLC, while generic manufacturers use low-cost domestic controllers for cheaper bids.
4. Raw Material Compatibility Customization
Lines tailored for pure virgin PP/PE cost less; customized versions supporting 30–100% PCR waste plastic, high-calcium filled WPC or flame-retardant ABS require reinforced barrels, high-torque gearboxes and special feeding systems, raising prices by 10–30%.
5. Export Compliance & Full After-Sales Custom Package
CE certification, full English operation manuals, overseas engineer on-site commissioning, regional spare parts warehouse support via Dunya Trading are included in JBD’s standard export customized packages. Small uncertified factories omit these to cut prices by 5–12% but lack cross-border service support.
6. Auxiliary Equipment Custom Matching
Custom automatic feeding mixers, waste online recycling units, double-station winding and dust-free cutting systems add separate cost tiers compared to basic single auxiliary setups.
Price Comparison: JBD Custom Profile Extruders vs Generic Chinese Standard Equipment
| Category | Qingdao JBD Customized Line (FOB USD) | Generic Non-Custom Standard Line (FOB USD) | Core Value Gap of JBD Customization |
|---|
| Small single-screw profile line | 22,000 – 60,000 | 16,000 – 42,000 | Siemens full intelligent control, wear-resistant screw, global after-sales, one-stop mold customization |
| Medium twin-screw PVC/WPC line | 65,000 – 145,000 | 48,000 – 105,000 | 98% power utilization energy-saving design, standardized CE full documents, on-site overseas commissioning |
| Large co-extrusion profile line | 150,000 – 280,000+ | 120,000 – 220,000 | Custom multi-layer co-extrusion flow channel design, long-term spare parts supply via Dunya global service network |
Hidden Custom Costs Buyers Need to Budget Separately
- Ocean freight, customs clearance and local tax fees for overseas clients (varies by destination country);
- Extended 3–5 year warranty upgrade packages (JBD standard warranty is 1 year free);
- Local engineer overseas travel, accommodation and commissioning labor fees for EU, Southeast Asian and American customers;
- Additional interchangeable spare molds for diversified profile production expansion;
- Workshop layout CAD customized design service, raw material formula technical consultation.
Budget Purchase Guidance by Factory Scale
- Startup small workshop (small decorative sealing strips only)Select JBD customized small single-screw line ($22,000–$38,000) with 1–2 simple interchangeable molds, basic automation to control initial investment.
- Medium building material factory (PVC window, WPC wall panel core business)Choose medium conical twin-screw full customized lines ($70,000–$110,000) with multi-cavity customized molds and semi-automatic stacking, balancing output and cost.
- Large export profile manufacturer (multi-layer composite & high-volume WPC decking)Invest large intelligent co-extrusion customized lines ($160,000–$240,000) with full CE export package, PCR plastic compatible customized screw design for long-term overseas order production.